PHARMACHEM COSMETICS INDUSTRIES renowned as a Colloid Mill Manufacturer in India, offers Colloid Mills designed for homogenizing, emulsifying, dispersing, mixing, and comminuting liquids, including highly viscous products. it provides mills based on the rotor-stator principle. These mills are available in both plain and water-jacketed versions, offered in both STD and GMP models.
Colloid Mill Suppliers in india supplies the product into the operating areas of a rotor, which operates at a speed of 3000 R.P.M through a specially designed feed device. The processing occurs through high shear, pressure, and friction between the stator and rotor, with the angular gap narrowing towards the discharge section. This processed product uniformly leaves the mill through the drain pipe, if required, it can be recirculated.
A Colloidal Mill is a specialized machine offered by leading Colloid Mill manufacturers and suppliers in India, widely used in the pharmaceutical, food, cosmetic, and chemical industries for the efficient and consistent processing of materials into fine, uniform dispersions. It is designed to reduce particle size and produce stable emulsions, suspensions, and homogenized mixtures, ensuring smooth texture and consistent product quality.
The colloidal mill operates on a high-shear principle, where materials are subjected to intense mechanical forces between a rapidly rotating rotor and a stationary stator. This process ensures effective size reduction and uniform mixing, making it ideal for applications that demand precision and repeatability. Because of its ability to deliver controlled and reliable results, the colloidal mill plays a critical role in many industrial manufacturing processes.
Colloidal mills are essential for processing products such as ointments, creams, gels, sauces, pastes, coatings, and chemical formulations. Their robust construction, efficient performance, and easy operation make them a preferred choice across multiple industries. The machines are manufactured using high-quality materials to ensure durability, hygiene, and compliance with industry standards.
Salient Features:-
- All contact parts are made from S.S. 304 (S.S. 316 on demand at extra cost). To prevent contamination issues, no castings are used.
- Pairing is provided between the motor shaft and rotor shaft for ease of maintenance.
- Three leakproof neoprene sealing devices between the motor and the processing chamber to avoid liquid going into the motor winding.
- Modified design of semi-concave teeth in rotor and stator reduces motor HP and gives enhanced performance in size reduction without damaging the products.
- Extended bearing housing specially designed to facilitate satisfactory metal contact of rotor and stator. This unique design offers smooth and consistent all-around performance and long life of the rotor and stator.
- Three-way cock system for draining and recirculation of the liquids delivered as standard. Additional discharge sprouts are provided as a standard for viscous products.
- DOL starter with overload relay for guard against single phasing and low voltage.
- For cleaning, contact pieces are readily disassembled.
- Special design simplifies adjustments of the grinding gap by exterior screw using handle even during operation.
- Flameproof motor and Flameproof rotary switch can be provided on request at additional cost.
- 1 HP COLLOIDAL MILL
- 3 HP COLLOIDAL MILL
- 5 HP COLLOIDAL MILL
- 7.5 HP COLLOIDAL MILL
- COLLOID MILL
| Model No. | PCI CM-3 | PCI CM-5 |
|---|---|---|
| Out Put | 120-12,000 Kgs / Sift | 120-12,000 Kgs / Sift |
| Particle Size Reduction | 5 to 10 Microns | 5 to 10 Microns |
| Hopper Capacity | 15 Ltrs | 15 Ltrs |
| Motor | 3 HP. 2820 RPM. 440 V, 50 CS/ 3 PH | 5 HP. 2820 RPM. 440 V, 50 CS, 3 PH |
| Height | 1200 | 1200 |
| Floor Space | 410 x 680 mm | 410 x 680 mm |
| Net Wt | 130 Kg | 160 Kg |
| Gross Wt | 220 Kgs | 240 Kg |
| Capacity Start From 1 HP to 20 HP | ||