Liquid Oral Manufacturing Plant
PharmaChem Cosmetics Industries
is a trusted Liquid Oral Manufacturing Plant Manufacturer in India, offering advanced and reliable solutions for the pharmaceutical, nutraceutical, herbal, and healthcare industries. Our plants are designed for the efficient production of syrups, oral solutions, suspensions, tonics, and other liquid formulations with superior quality, precision, and consistency.
Manufactured using high-quality SS304 and SS316 stainless steel, our Liquid Oral Manufacturing Plants comply with GMP, cGMP, FDA, and USFDA standards, ensuring hygienic processing, easy maintenance, and long service life. Available in multiple batch capacities, our systems can be customized to meet specific production requirements while delivering high efficiency, reliability, and regulatory compliance.
Applications
Pharmaceutical Industry :- Syrups, Oral Solutions, Oral Suspensions, Antacid Liquids, Cough Syrups, Pediatric Syrups, Antibiotic Syrups, Vitamin Syrups, Iron Tonics, Medicated Mouthwash, Gargles, Nutritional Supplements.
Nutraceutical Industry :- Health Tonics, Multivitamin Syrups, Herbal Supplements, Immunity Boosters, Protein Liquids, Mineral Supplements, Energy Tonics.
Herbal & Ayurvedic Industry :- Ayurvedic Syrups, Herbal Tonics, Herbal Oral Solutions, Cough & Cold Syrups, Digestive Syrups, Aloe Vera Juice, Herbal Health Drinks, Ayurvedic Liquid Formulations.
Healthcare & Personal Care Industry :- Mouthwash, Oral Rinses, Medicated Gargles, Dental Care Solutions, Oral Hygiene Liquids.
Technical Features
Sugar Syrup Vessel :-
The Sugar Syrup Vessel is designed for efficient preparation, heating, and dissolution of sugar syrup with uniform mixing before transferring it to the manufacturing vessel.
Features :- Heavy-duty SS304 / SS316 stainless steel construction, Steam jacketed heating system, Top Entry Agitator, Variable Speed Mixing, GMP-compliant mirror finish, Temperature control system, Uniform sugar dissolution, Hygienic design, Easy cleaning & maintenance.
Online Sugar Syrup Prefilter :-
The Online Sugar Syrup Prefilter removes undissolved particles and impurities from the sugar syrup before it enters the manufacturing vessel, ensuring a smooth and high-quality product.
Features :- SS316 stainless steel construction, Food-grade filter element, Hygienic inline design, Easy filter replacement, Low pressure drop, High filtration efficiency, GMP-compliant construction, Easy maintenance.
Manufacturing Vessel :-
The Manufacturing Vessel is designed for accurate mixing, blending, heating, cooling, and homogenizing of liquid oral formulations to achieve uniform product quality.
Features :- SS304 / SS316 construction, Mirror finish internal surface, Anchor Agitator, Propeller Stirrer, High-Speed Homogenizer (Optional), Steam jacket for heating, Cooling arrangement, Variable Frequency Drive (VFD), Digital temperature control, CIP/SIP compatible, Heavy-duty drive assembly.
Storage Vessel :-
The Storage Vessel is designed for hygienic storage of finished liquid oral products before filling and packaging.
Features :- SS304 / SS316 stainless steel construction, Mirror finish, Closed hygienic design, Slow-speed agitator (Optional), Vent filter connection, Level indicator, Product outlet valve, CIP compatible, Available in multiple capacities.
Vacuum System for Transfer of Sugar Syrup :-
The Vacuum Transfer System enables hygienic and contamination-free transfer of sugar syrup from the preparation vessel to the manufacturing vessel without manual handling.
Features :- Vacuum-assisted transfer, SS316 product contact parts, Closed transfer system, Faster product transfer, Reduced contamination risk, Leak-proof design, Low maintenance, GMP-compliant operation.
Filter Press / Inline Homogeniser :-
The Filter Press / Inline Homogenizer ensures fine filtration and uniform homogenization of liquid oral products to achieve superior clarity and consistency.
Features :- SS316 construction, High filtration efficiency, Uniform particle size reduction, Continuous inline operation, Easy cleaning, Low product loss, Hygienic design, Suitable for syrups, suspensions, and oral solutions.
Product Piping :-
The Product Piping System is designed for safe and hygienic transfer of liquid products throughout the manufacturing process.
Features :- SS316L seamless piping, Tri-Clamp (Tri-Clover) fittings, Mirror polished internal surface, Food-grade silicone gaskets, Leak-proof connections, Easy dismantling, CIP/SIP compatible, GMP-compliant design.
Control Panels :-
The Control Panel provides precise monitoring and control of the complete Liquid Oral Manufacturing Plant for safe and efficient operation.
Features :- PLC-based automation (Optional), HMI touchscreen interface, VFD control for agitators, Digital temperature controller, Process parameter monitoring, Emergency stop system, User-friendly operation, Electrical safety protection, GMP-compliant panel design.
Design Features:-
The Liquid Oral Manufacturing Plant operates through a fully integrated and hygienic process to manufacture syrups, oral solutions, suspensions, and other liquid formulations. The process begins with the preparation of sugar syrup in the Sugar Syrup Vessel, where sugar is dissolved under controlled heating and continuous agitation. The prepared syrup is then passed through an Online Sugar Syrup Prefilter to remove impurities before being transferred to the Manufacturing Vessel through a vacuum transfer system.
In the Manufacturing Vessel, active pharmaceutical ingredients (APIs), preservatives, flavours, colours, and other excipients are added and mixed using an efficient agitator and, where required, an inline homogeniser to ensure uniform blending. The product is heated or cooled as per the formulation requirements while maintaining precise process parameters.
After the manufacturing process is completed, the finished product is passed through a Filter Press or Inline Homogeniser for final filtration and improved product consistency. The processed liquid is then transferred through hygienic stainless steel product piping to the Storage Vessel, where it is stored under controlled conditions before being sent to the filling and packaging line. The entire process is monitored and controlled through an advanced control panel, ensuring consistent product quality, hygienic production, and compliance with GMP standards.
Our Liquid Oral Manufacturing Plants are available in a wide range of production capacities:
500 LITRES TO 20000 LITRES
Salient Features:-
Designed for hygienic manufacturing of syrups, oral solutions, suspensions, tonics, and other liquid oral formulations.
Manufactured using high-quality SS304 / SS316 / SS316L Stainless Steel.
Fully compliant with GMP, cGMP, FDA, and USFDA standards.
Integrated Sugar Syrup Vessel, Manufacturing Vessel, Storage Vessel, and Transfer System for seamless production.
Efficient heating and cooling system for accurate process temperature control.
High-performance agitators ensure uniform mixing and consistent product quality.
Vacuum transfer system minimizes contamination and manual handling.
Filter Press / Inline Homogeniser provides superior filtration and homogeneous mixing.
Hygienic product piping with Tri-Clamp fittings for easy cleaning and maintenance.
PLC-based automatic control panel with optional HMI for process monitoring and control.
CIP (Clean-in-Place) and SIP (Sterilize-in-Place) compatible for faster cleaning and validation.
Available in various batch capacities with fully customized configurations.
Energy-efficient design with low maintenance and reliable operation.
Compact layout for optimum space utilization and easy installation.
Suitable for pharmaceutical, nutraceutical, herbal, and healthcare industries.
Technical Specifications
| MODELS | Working Capacity (Ltr) | Gross Capacity (Ltr) | Homogenizer Propeller | Overall Height (mm) | Overall Width (mm) | |
|---|---|---|---|---|---|---|
| (Rpm) | (Kw) | |||||
| PCI-LMP-50 | 50 | 60 | 50-960 | 1 | 950 | 650 |
| PCI-LMP-100 | 100 | 120 | 50-960 | 1 | 1050 | 700 |
| PCI-LMP-200 | 200 | 240 | 50-960 | 1 | 1350 | 850 |
| PCI-LMP-500 | 500 | 600 | 50-960 | 5 | 1850 | 1050 |
| PCI-LMP-750 | 750 | 900 | 50-960 | 5 | 2200 | 1200 |
| PCI-LMP-1000 | 1000 | 1200 | 50-960 | 5 | 2450 | 1350 |
| PCI-LMP-2000 | 2000 | 2400 | 50-960 | 10 | 2950 | 1650 |
| PCI-LMP-5000 | 5000 | 6000 | 50-960 | 15 | 3950 | 1900 |
| PCI-LMP-10000 | 10000 | 12000 | 50-960 | 30 | 4350 | 2550 |
A Liquid Oral Manufacturing Plant is a complete pharmaceutical processing system used for manufacturing syrups, oral solutions, suspensions, tonics, and other liquid oral formulations under hygienic and GMP-compliant conditions.
The plant is suitable for manufacturing cough syrups, pediatric syrups, oral solutions, suspensions, antacid liquids, vitamin syrups, herbal syrups, mouthwash, gargles, and nutraceutical liquid formulations.
A standard plant consists of a Sugar Syrup Vessel, Online Sugar Syrup Prefilter, Manufacturing Vessel, Storage Vessel, Vacuum Transfer System, Filter Press or Inline Homogenizer, Product Piping, and PLC-Based Control Panel.
These plants are widely used in pharmaceutical, nutraceutical, herbal, Ayurvedic, veterinary, and healthcare manufacturing industries.
Our Liquid Oral Manufacturing Plants are manufactured using premium-quality SS304 and SS316 stainless steel with mirror-finished product contact parts for hygienic and corrosion-resistant operation.
Yes. Our plants are designed in accordance with GMP, cGMP, FDA, and USFDA guidelines to ensure safe, hygienic, and efficient pharmaceutical manufacturing.
We manufacture Liquid Oral Manufacturing Plants in capacities ranging from 100 Litres to 10,000 Litres and also offer customized capacities based on customer requirements.
Yes. The plant can be customized according to production capacity, automation level, plant layout, process requirements, and customer specifications.
An Inline Homogenizer provides uniform particle distribution, improves product consistency, and enhances the stability of oral suspensions and liquid formulations.
The Vacuum Transfer System ensures contamination-free product transfer, minimizes manual handling, reduces product loss, and maintains hygienic processing throughout the manufacturing cycle.
Yes. We offer semi-automatic and fully automatic PLC-based Liquid Oral Manufacturing Plants with HMI touchscreen controls for accurate process monitoring and efficient operation.
Yes. Our plants are compatible with Clean-in-Place (CIP) and Sterilize-in-Place (SIP) systems, enabling faster cleaning, reduced downtime, and compliance with pharmaceutical hygiene standards.
PharmaChem Cosmetics Industries offers high-quality, GMP-compliant Liquid Oral Manufacturing Plants with robust stainless steel construction, advanced engineering, customized solutions, reliable performance, and comprehensive after-sales support.
You can contact PharmaChem Cosmetics Industries with your required batch capacity, formulation details, and automation preferences. Our team will provide a customized solution and a competitive quotation based on your production requirements.