Fluid Bed Dryer
PharmaChem Cosmetics Industries
is a leading Fluid Bed Dryer (FBD) manufacturer, supplier, and exporter in India, offering advanced drying solutions for the pharmaceutical, nutraceutical, food, chemical, and herbal industries. Our Fluid Bed Dryers are engineered to deliver fast, uniform, and energy-efficient drying while maintaining the quality and integrity of the product.
Manufactured using premium-grade SS 316/SS 304 stainless steel and designed in accordance with GMP and cGMP standards, our FBD systems ensure hygienic processing, reduced drying time, and consistent moisture removal. The equipment uses a controlled stream of filtered hot air to fluidize and dry powders and granules evenly, resulting in improved productivity and superior product quality.
At PharmaChem Cosmetics Industries, we provide customized Fluid Bed Dryers in various capacities to suit different production requirements. Every machine is built with a focus on durability, operational efficiency, user safety, and low maintenance, making it the preferred choice for modern manufacturing facilities.
APPLICATIONS :-
Pharmaceutical Industry :- Drying of Tablet Granules, Capsule Granules, Wet Granules, Antibiotic Granules, Vitamin Granules, Herbal Granules, Bulk Drug Powders (API), Excipients, Oral Solid Dosage Granules, and Pharmaceutical Powder Blends.
Nutraceutical Industry :- Drying of Protein Granules, Health Supplement Granules, Multivitamin Powders, Mineral Blends, Herbal Nutraceutical Granules, Energy Drink Powders, Dietary Supplement Granules, and Nutritional Powder Formulations.
Herbal & Ayurvedic Industry :- Drying of Herbal Granules, Ayurvedic Powders, Medicinal Plant Extracts, Herbal Powder Blends, Dry Herbal Extracts, Herbal Tea Granules, Natural Health Product Powders, and Ayurvedic Formulations.
Food & Beverage Industry :- Drying of Instant Food Mixes, Spice Powders, Seasoning Blends, Milk Powder, Cocoa Powder, Coffee Powder, Tea Extract Granules, Flavouring Powders, Food Additives, and Beverage Premixes.
Chemical Industry :- Drying of Fine Chemicals, Specialty Chemical Powders, Pigments, Catalyst Powders, Agrochemical Granules, Detergent Granules, Resin Powders, and Industrial Chemical Powders.
Cosmetic Industry :- Drying of Cosmetic Powder Blends, Face Powder Base, Talcum Powder, Herbal Cosmetic Powders, Clay-Based Powders, and Personal Care Powder Formulations.
Technical Features
1. Product Container (Product Bowl) :- Manufactured in SS 316 / SS 316L, Removable bowl for easy loading and unloading, Mirror-polished internal surface, Designed for uniform fluidization, Available in various batch capacities.
2. Air Handling Unit (AHU) :- Multi-stage air filtration system, Pre Filter, Fine Filter & HEPA Filter, Fresh air intake with controlled airflow, Hygienic and contamination-free operation.
3. Heating System :- Steam Heating / Electric Heating / Thermic Fluid Heating, Uniform temperature distribution, Energy-efficient design, Digital temperature control.
4. Fluidization Chamber :- Precision-engineered perforated air distribution plate, Ensures even airflow across the product, Uniform drying without dead zones, Optimized air velocity for efficient fluidization.
5. Filter Bag Assembly :- Anti-static filter bags, Finger bag shaking mechanism, Efficient dust collection, Easy cleaning and maintenance, Prevents product loss during drying.
6. Exhaust System :- High-efficiency exhaust blower, Moisture removal system, Balanced airflow control, Low-noise operation.
7. Control Panel :- PLC / HMI Based Automation (Optional), Digital temperature display, Process timer, Airflow monitoring, Alarm and safety interlocks, Emergency stop button.
8. Pneumatic System (Optional) :- Automatic filter bag shaking, Pneumatic lifting mechanism, Reliable and smooth operation.
9. Safety Features :- Over-temperature protection, Differential pressure monitoring, Safety limit switches, Emergency shutdown system, GMP-compliant safety design.
The Fluid Bed Dryer (FBD) from PharmaChem Cosmetics Industries is designed with a robust and hygienic construction that complies with GMP and cGMP standards, making it ideal for pharmaceutical, nutraceutical, herbal, food, and chemical industries. The equipment is manufactured using SS 316 / SS 316L for all product contact parts and SS 304 for non-contact parts, ensuring excellent corrosion resistance, durability, and long service life. It features a precision-engineered perforated air distribution plate that provides uniform airflow for efficient fluidization and consistent drying, while the integrated Air Handling Unit (AHU) with Pre, Fine, and HEPA filters supplies clean, contamination-free hot air throughout the process.
The machine is equipped with an energy-efficient heating system compatible with Steam, Electric, or Thermic Fluid Heating, ensuring rapid and uniform moisture removal with minimal energy consumption. Its compact, user-friendly design allows easy loading, unloading, cleaning, and maintenance, while the Manual, Semi-Automatic, or PLC-HMI control system offers accurate process control, temperature monitoring, and safety interlocks for reliable operation. Optional features such as automatic filter bag shaking, pneumatic lifting, CIP/WIP systems, and SCADA automation can be incorporated to meet specific production requirements, making the Fluid Bed Dryer a versatile and dependable solution for modern manufacturing facilities.
Our Fluid Bed Dryers are available in a wide range of production capacities:
5 KGS to 600 KGS
GMP & cGMP compliant design for hygienic pharmaceutical manufacturing.
Uniform and rapid drying through advanced fluidization technology.
Constructed with high-quality SS 316 / SS 316L product contact parts and SS 304 non-contact parts.
Multi-stage air filtration system with Pre Filter, Fine Filter, and HEPA Filter for contamination-free processing.
Energy-efficient heating system with Steam, Electric, or Thermic Fluid options.
Precision-engineered air distribution plate for consistent airflow and uniform moisture removal.
Automatic finger bag shaking mechanism for efficient filter cleaning and reduced product loss.
User-friendly Manual, Semi-Automatic, or PLC-HMI control system with digital monitoring.
Compact, robust, and low-maintenance design for long-term reliable performance.
Mirror-polished product contact surfaces for easy cleaning and enhanced hygiene.
Available in a wide range of batch capacities with customized configurations.
Built-in safety features including over-temperature protection, pressure monitoring, safety interlocks, and emergency stop system.
Easy installation, operation, and maintenance with optional CIP/WIP systems.
Suitable for drying pharmaceutical granules, powders, herbal products, nutraceuticals, food ingredients, and chemical materials.
Designed to deliver high productivity, reduced drying time, and consistent product quality.
Technical Specifications
| MODEL NO. | PCI FBD 3 | PCI FBD 5 | PCI FBD 15 | PCI FBD 30 | PCI FBD 60 | PCI FBD 120 | PCI FBD 150 | PCI FBD 200 | PCI FBD 250 | PCI FBD 300 | PCI FBD 400 | PCI FBD 500 | PCI FBD 600 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Working Capacity (Ltrs) | 9 | 18 | 45 | 90 | 170 | 290 | 350 | 475 | 575 | 675 | 900 | 1110 | 1330 |
| Max. Working Volume (Ltrs) | 6 | 10 | 30 | 60 | 120 | 240 | 300 | 400 | 500 | 600 | 800 | 1000 | 1200 |
| Batch Size (Kg) Min. & Max. | 2 - 3 | 4 - 5 | 10 - 15 | 20 - 30 | 50 - 80 | 80 - 120 | 100 - 150 | 150 - 200 | 200 - 250 | 200 - 300 | 300 - 400 | 400 - 500 | 500 - 600 |
| Blower Motor HP | 2 | 3 | 5 | 5 | 10 | 20 | 20 | 25 | 25 | 25 | 30 | 40 | 40 |
| Air Flow (CFM) | 270 | 350 | 550 | 750 | 1100 | 1900 | 2000 | 2588 | 2700 | 3235 | 3824 | 4412 | 5500 |
| Air Flow (m³/Hrs) | 460 | 595 | 935 | 1275 | 1870 | 3230 | 3400 | 4400 | 4590 | 5500 | 6500 | 7500 | 9350 |
| Steam Pressure (Kg/cm²) | 3.5 | ||||||||||||
| Consumption (Kg/Hrs) | |||||||||||||
| Steam | 26 | 36 | 45 | 90 | 130 | 150 | 186 | 216 | 244 | 344 | 344 | 344 | 344 |
| Electrical Heater (kW) | 9 | 12 | 18 | 20 | 36 | NA | NA | NA | NA | NA | NA | NA | NA |
| Compressed Air Pressure (Bar) | 6.0 | ||||||||||||
| Drying Temperature (°C) | 27 - 80 °C | ||||||||||||
| Electrical Supply | 3 Ph. AC | ||||||||||||
A Fluid Bed Dryer (FBD) is a pharmaceutical drying machine used to efficiently dry wet granules, powders, and other materials through controlled hot-air circulation.
A Fluid Bed Dryer is mainly used for uniform drying of pharmaceutical granules and powders in pharmaceutical, chemical, food, nutraceutical, and other process industries.
PharmachemCosmetics is a Fluid Bed Dryer Manufacturer in India, supplying pharmaceutical and industrial drying equipment to customers across India and international markets.
Yes. PharmachemCosmetics is a Fluid Bed Dryer Supplier in India, offering drying equipment for pharmaceutical and process manufacturing applications.
Yes. PharmachemCosmetics is a Fluid Bed Dryer Exporter in India, supplying pharmaceutical drying equipment to customers in international markets.
A Fluid Bed Dryer provides fast and uniform drying, efficient heat transfer, consistent moisture removal, and improved production efficiency.
Fluid Bed Dryers are commonly used in pharmaceutical, chemical, nutraceutical, food, herbal, cosmetic, and other process industries.
Yes. Fluid Bed Dryers are widely used in pharmaceutical manufacturing for drying granules and powders before further processing.
Yes. Fluid Bed Dryers are widely used in pharmaceutical manufacturing for drying granules and powders before further processing.
Yes. PharmachemCosmetics provides customized Fluid Bed Dryer solutions based on production capacity, material characteristics, process requirements, and plant specifications.
The right Fluid Bed Dryer depends on batch size, material type, moisture content, drying time, production capacity, and process requirements.
A Fluid Bed Dryer suspends particles in controlled hot air for rapid and uniform drying, while a Tray Dryer dries material placed in individual trays.
Yes. PharmachemCosmetics provides Fluid Bed Dryer solutions for pharmaceutical and other process industries based on specific application and production requirements.
PharmachemCosmetics offers Fluid Bed Dryer manufacturing, supply, and export solutions with customized equipment, pharmaceutical-industry expertise, technical support, and after-sales service.