PharmaChem Cosmetics Industries
stands as the leading Conta IPC bin Blender Manufacturer in India, delivering world-class pharmaceutical equipment trusted by over 2000 satisfied clients. Our advanced Bin Blenders, also known as Container Tumblers, are designed for efficient blending of dry powders used in tablet and capsule formulations. With precision engineering and stain-free construction, our Conta Bin Blenders ensure superior performance and hygiene in every batch.
As a top Conta IPC bin Blender Manufacturer in India, Pharmachem offers superior-quality granulation and blending solutions that comply with WHO, GMP, USFDA, MHRA, and TGA standards. Our IBC Bin Blenders feature a hydraulic lifting system with a 15° inclined position to achieve uniform mixing through triple-dimensional motion. Once blended, the containers can be easily transferred for direct unloading into tablet press hoppers, ensuring a seamless and contamination-free process.
At Pharmachem Cosmetics Industries, we design and manufacture advanced Conta Blenders for industries such as Pharmaceuticals, Chemicals, Food, Nutraceuticals, Cosmetics, and Biotech. As a globally recognized Conta Blender Manufacturer in India, our IBC Bin Blenders are widely exported to countries like the USA, Canada, UK, Brazil, Russia, and Bangladesh. Known for innovation and reliability, Pharmachem continues to be the preferred partner for efficient and compliant blending solutions worldwide.
Being a trusted Conta Blender Manufacturer in India, Pharmachem Cosmetics Industries ensures that every machine is crafted using high-grade stainless steel and advanced technology to guarantee durability and precision. Our Conta Bin Blenders are designed for easy operation, minimal maintenance, and maximum efficiency. With an emphasis on clean-in-place (CIP) and sterilize-in-place (SIP) compatibility, our blenders meet the highest pharmaceutical hygiene standards, making them ideal for critical production environments.
- cGMP construction featuring clad polished S. S. Sheets with S.S 316 for Contact parts and 304 for Non-Contact parts
- Intended for dust-free blending and transfer of powders and granules
- Docking and undocking of the bin in the Home position
- Encircling Guard with a bin entry on a detachable trolley
- Limit the switch on the entry door to prevent inadvertent operation of the cage.
- cGMP construction featuring clad polished stainless steel sheets
- Containers are available in various sizes to accommodate different batch sizes
- Incorporated butterfly valve (150 mm diameter) at the bottom for discharge
- Appropriate leak-proof vent on the top of the blender
SALIENT FEATURES
- A/C Drive is provided to take care of starting the Torque.
- An A/C drive is included to manage the starting torque
- Stopping at 0° facilitates smooth docking and undocking of the bin.
- An appropriate enclosure surrounds the cage, with a detachable trolley entry point for the bin
- A limit switch was installed on the entry door to prevent inadvertent operation of the cage.
- Adjustable bin sizes
- Available Capacities: 5 Kgs. to 1000 Kgs.
Salient Features:
- This mechanism is Considered for cGMP – Current Good Manufacturing Practices compliance
- All contact parts are accomplished by SS 316.
- IBC Bin Blender for a perfect dry blender for lubrication of granules and homogenization mixing and conveying of the stuff to more preparation.
- Obtainable Capability for 25 kg to 10,000 kg batch size and Custom Design Available.
- The substitutable unrelated capacity of the IBC Bin can be used on the same machine used for mixing.
- This is a bunged-up and bounded structure whereby a single-step transmit material from the Container of the bin blender is transferred to the tablet press hopper.
- In the granulation area, the dry granules enter the container for fusion through a dust-free connection, and the same container is loaded over to the blender for blending
- Stain-free.
- Also, an additional advantage is the elasticity of this structure to switch more than one size of bunkers or containers so dispensation of divergent sizes of production batches in single equipment.
- Covered stubborn drive with attenuation mechanism box and motor in the machine structure.
- Hydraulic power pack assembles for lifting of product bins for mixing.
- A suitable reel encircles the cage, featuring a single entry point for the bin positioned on a removable trolley.
- The charging hole with cover is provided on top with rapid opening and closing planning with dustproof joints for particle-free transmission.
- IBC Bin has an exonerated butterfly control device and trolley for effortless mobility.
- Electric control panel equipped with cycle time functionally
Optional Features:
- Charging Option:
- Product materials Filling & Unfell by Product container with trolley.
- Products Vacuum conveying transfer system.
- IPC / Bin loading.
- Exchangeable Product Container
- AC Frequency changeable drive for product containers.
- Variable speed for product container by VFD.
- Optionally PLC Controls with HMI touch screen,
- Flame-proof motor and Push Button station.
- Optionally – Inline grinding and loading with vacuum powder transfer systems.
- Powder Vacuum stuffing facility for material charging.
- Dust-free closed system in Bin charging
- Option to include a control system compliant with 21cfr part 11
- Low-speed Blender ensuring Gentle mixing of Dry granules and powder
- Zero Jerk Load due to a combination of dynamic and static balancing in the machine
- Pneumatically operated valves to facilitate dust-free transfers
- Containers equipped with Level sensors for automatic cut-off
- Mechanical Seals are installed on shafts for pneumatic connections
- Validation Documents, including DQ, IQ, PQ, OQ, and manuals, are available at an extra cost
IBC Conta Bin Blender
- The IBC Conta Bin Blender introduced by Conta Bin Blender Manufacturers and Suppliers in India, embodies the latest Good Manufacturing Practice (GMP) concept, ensuring the dust-free transfer of powders & granules at different stages, sizing/dispensing and compression filling of Tablets and Capsules. The process includes gathering the sized granules in a container, transporting it to the blender, securing it with the clamping system, lifting, and tumbling it for the pre-validated time in a set number of rotations. The Conta Blender offers flexibility in batch volume, ensuring an intimate shuffling of the product, resulting in a homogeneous blend within 5-20 minutes.
Optional Features:
- Versatility in accommodating a range of bin sizes, offering flexibility in batch volumes
- Certified under CE standards
- Option for a control system compliant with 21 CFR Part 11.
- Powder Blending: Blend various types of powder materials to achieve the desired uniformity
- Granule Blending：
- Blend the granules with lubricant, binder, or essence oil of flavor.
- Blend different kinds of granules to require uniformity.
Feature
- Convenient and precise for cleaning.
- Blending ratio up to 1 / 10,000.
- With safety railing and interlock devices.
Application
Utilize for mixing powder, granules, lubricant additives, binders, and flavor essence oils in the production of Western medicine, pharmaceuticals, and health food.
Conta Bin Blender/ IBC Bin Blender have Capacity of Kgs that are-
1) 100 KGS CONTA IPC BIN BLENDER
2) 150 KGS CONTA IPC BIN BLENDER
3) 200 KGS CONTA IPC BIN BLENDER
4) 300 KGS CONTA IPC BIN BLENDER
5) 500 KGS CONTA IPC BIN BLENDER
6) 600 KGS CONTA IPC BIN BLENDER
7) 800 KGS CONTA IPC BIN BLENDER
8) 1000 KGS CONTA IPC BIN BLENDER
9) 1200 KGS CONTA IPC BIN BLENDER
10) 1500 KGS CONTA IPC BIN BLENDER
11) 2000 KGS CONTA IPC BIN BLENDER
12) IPC BIN BLENDER
13) IBC BINBLENDER
14) CONTA BIN BLENDER
Technical Specifications
| MODEL | GROSS WORKING CAPACITY (LTRS) | WORKING CAPACITY (LTRS) | LENGTH (MM) | BREADTH (MM) | WIDTH (MM) | MOTOR (H.P) | WEIGHT (KG) |
|---|---|---|---|---|---|---|---|
| PCI LAB | 1-30 | 0.7-21 | – | – | – | 1 | – |
| PCI 75 | 75 | 53 | 1000 | 2000 | 1500 | 2 | 700 |
| PCI 150 | 100 | 70 | 1800 | 2000 | 1500 | 3 | 800 |
| PCI 300 | 300 | 210 | 1800 | 2800 | 2000 | 3 | 1000 |
| PCI 500 | 500 | 350 | 1800 | 3000 | 2200 | 5 | 1200 |
| PCI 750 | 750 | 525 | 1800 | 3200 | 2200 | 5 | 1500 |
| PCI 1000 | 1000 | 700 | 2000 | 3500 | 2400 | 10 | 1800 |
For more details on the manufacturing of UNITIPPER – Lifting & tipping device or to discuss your specific requirements, please contact us. Reach out to us via email at sales@pharmachemcosmetics.com / pharmachemcosmetics@gmail.com