PharmaChem Cosmetics Industries
is a leading Vacuum Tray Dryer manufacturer in India, specializing in designing high-performance Vacuum Tray Dryers that ensure exceptional drying results in conventional processes. It features a double-walled cabinet with single or two doors. High-density fiberglass wool is filled between the walls to prevent heat transfer. The doors are well sealed with durable gaskets, and stainless steel trays are mounted on four wheels for easy movement.
The tray dryer comes equipped with an advanced control panel board, process timer, and digital temperature controller cum indicator. Vacuum Tray Dryer Suppliers in India offer dryers with various capacities—6, 12, 24, 48, 96, and 192 trays. The heating media options include electricity, hot water, steam, and hot oil. The horizontal airflow system enhances drying efficiency, maintaining optimum temperature while ensuring an economical operation with a comprehensive solvent recovery setup.
Vacuum Tray Dryer suppliers and exporters in India design advanced drying systems that ensure uniform heat distribution and minimal temperature variation inside the chamber, resulting in efficient, gentle, and consistent drying. The Vacuum Tray Dryer operates under reduced pressure, which lowers the boiling point of solvents and allows drying at lower temperatures. This makes the Vacuum Tray Dryer especially suitable for heat-sensitive materials used in pharmaceutical, chemical, food, and herbal industries, while preserving product quality, color, and active ingredients.
Each Vacuum Tray Dryer is equipped with a reliable PLC-based control system that enables precise monitoring and control of temperature, vacuum level, and drying time. This automation ensures repeatable drying cycles, reduced operator dependency, and enhanced process safety. The Vacuum Tray Dryer also supports validation and data logging requirements, making it suitable for cGMP-compliant production environments.
Inside the chamber, trays can be placed on fixed supports or mounted on mobile rack trolleys, offering flexibility for different batch sizes. The trays used in the Vacuum Tray Dryer are designed with smooth surfaces and rounded corners, ensuring easy loading, unloading, and thorough cleaning to maintain high hygiene standards. The chamber and trays are typically fabricated from high-grade stainless steel, providing corrosion resistance, durability, and long service life.
Leading exporters focus on energy-efficient heating systems, effective vacuum generation, and easy maintenance to reduce operating costs. The Vacuum Tray Dryer is also equipped with essential safety features such as vacuum relief valves, temperature alarms, and robust door locking mechanisms to ensure safe operation. With customizable capacities and configurations, the Vacuum Tray Dryer can be tailored to meet specific process requirements.
- Digital Temp., symbol (FLP) at H.W. inlet & outlet
- Silicon transparent gasket for the door.
- Shelves Hollow Type pads SS316 with flow Baffles.
- Explosion Vent/Rupture Disc on vacuum chamber.
- Vacuum break valve impart on the vacuum chamber
- Condenser (Shell & tube) and Receiver in SS 304 with Isolation valve and Flow Glass in between to monitor precipitation.
- Provision for Validation Port on Body.
- Drain valve for Vacuum chamber and Receiver.
- Heavy duty SS316 flange door SS 316 (hemisphere shape).
- Main Body/Vacuum chamber S Main Body/Vacuum chamber SS316 with heavy-duty SS316 flange and Stiffeners.
- Vacuum chamber provided nitrogen purging valve
- Trays (without back folding) have SS316 rounded corners and edges.
- Digital Temperature Controller (FLP) with solenoid controlled Pneumatic managed valve at Hot Water inlet.
- Dial type Vacuum compute and Digital Temp., Indicator (FLP) in Vapour line.
- Pressure discharge valve in Steam line.
- View Glass/Light glass available on vacuum chamber Door, Body, and Receiver.
OPTIONS :
• Heating Shelf unit portable system fitted on SS316 Trolley and SS304 external Trolley.
• Condenser and Receiver in SS 316 alternate of SS304.
• Vacuum chamber has Limpet coil
• The vacuum chamber’s outer surface and door have insulation. The insulation is enclosed and covered with dispatchable SS 304 panels
• Skirting/Wall panel all forward to the body/vacuum chamber flange
• Tank (Insulated) has a hot water system (Steam heated), SS304 Steam Radiator/Electrical heaters, and Circulation pump with FLP Motor and controls.
Technical Specifications
| MODEL IN SIZE | VTD 6 | VTD 12 | VTD 24 | VTD 48 | VTD 96 |
|---|---|---|---|---|---|
| NO OF TRAYS | 6 | 12 | 24 | 48 | 96 |
| CAPACITY IN KGS | 12 - 18 | 2 - 35 | 50 - 75 | 75 - 100 | 100 - 150 |
| TRAY VOLUME IN LTRS / KG | 5 TO 25 | 6 TO 14 | 6 TO 14 | 8 TO 16 | 10 TO 12 |
| TRAY SIZE | 812 LENGTH × 406 WIDTH × 32 HEIGHT mm | ||||
| NO OF HEATING SHELF'S | 7 | 7 | 9 | 13 | 17 |