Ointment manufacturing Plant
PharmaChem Cosmetics Industries
is a leading manufacturer and supplier of high-performance Ointment Manufacturing Plants designed for the pharmaceutical, cosmetic, herbal, and personal care industries. Our plants are engineered to manufacture creams, ointments, lotions, gels, emulsions, and other semi-solid products with exceptional consistency and quality.
Manufactured using premium-grade SS304 and SS316 stainless steel, our ointment manufacturing plants comply with GMP, cGMP, FDA, and USFDA guidelines, ensuring hygienic production, easy cleaning, and long-lasting performance. Available in various batch capacities, our systems can also be customized to meet specific production requirements and process applications.
Applications
Pharmaceutical Industry :- Sterile & Non-Sterile Ointments, Medicated Creams, Gels, Lotions, Biotech Products, Antibiotic Creams, Pain Relief Creams, Antifungal Ointments
Cosmetic Industry :- Cold Cream, Moisturizing Cream, Beauty Cream, Hair Cream, Hair Dye Cream, Conditioners, Face Wash, Lotions, Sunscreen Cream, Mascara, Lip Balm, Shampoo, Toothpaste, Cosmetic Gels
Herbal & Ayurvedic Products :- Herbal Creams, Herbal Ointments, Aloe Vera Gel, Ayurvedic Pastes, Herbal Lotions
Technical Features
Main Manufacturing Vessel :-
Our main processing vessel is designed for efficient mixing, emulsifying, homogenizing, and vacuum processing.
Features :- Heavy-duty SS304/SS316 construction, GMP-compliant mirror finish, Multiple anchor agitator designs, High-shear vacuum homogenizer, Top Entry / Bottom Entry / Side Entry Homogenizer options, Variable Frequency Drive (VFD) for agitator speed control, VFD-controlled homogenizer for precise RPM adjustment, Hydraulic lid lifting system for easy cleaning, Load Cell System for accurate batch weighing, Flexible product transfer piping, Vacuum processing system, Temperature-controlled jacketed vessel, CIP/SIP compatibility, Specially designed heavy-duty drive assembly
Wax Preparation Vessel :-
The wax vessel is specially designed for heating and melting waxes, oils, and similar ingredients before transferring them into the main vessel.
Features :- Open Top Design, Closed Top Design, Top Entry Agitator, Slow Speed Anchor Agitator, Cowl Disc Mixer, Paddle Stirrer, Propeller Stirrer, Bottom Entry Agitator (Optional), Jacketed Heating System, SS304 / SS316 Construction
Water Preparation Vessel :-
The water preparation vessel is designed for preparing the aqueous phase with uniform mixing and controlled heating.
Features :- Open Top or Closed Top Design, Top Entry Propeller Stirrer, Bottom Entry Propeller Mixer, Efficient Heating System, Uniform Mixing, Hygienic Stainless Steel Construction, Easy Cleaning & Maintenance
The manufacturing process begins with separate preparation of the oil phase and water phase in dedicated vessels. These materials are heated to the required temperature before being transferred into the main vacuum processing vessel.
Inside the main vessel, a high-speed homogenizer and anchor agitator work simultaneously to achieve perfect emulsification and mixing. Vacuum technology removes entrapped air bubbles, producing a smooth, stable, and homogeneous product with improved texture and shelf life.
Once processing is complete, the finished product is transferred hygienically to storage tanks or filling machines for packaging.
Our Ointment Manufacturing Plants are available in a wide range of production capacities:
5 Kg
10 Kg
25 Kg
50 Kg
100 Kg
200 Kg
300 Kg
500 Kg
1000 Kg
1500 Kg
2000 Kg
3000 Kg
5000 kg
Salient Features:-
The Plant is designed to be activated only by one operator and one helper.
All material transfers are conducted using either vacuum systems or transfer pumps.
All the vessels are constructed with CGMP standards, ensuring paint-free surfaces.
The gaskets used are of silicon (food grade).
All contact parts are crafted from S.S. 304 quality material (SS316 provided on demand), finished to class 4B (Mirror) finish, and designed to be crevice-free
The entry for all agitators is from the top, while the High-Speed Emulsifier enters from the bottom, or customers can opt for the In-line Emulsifier as per their preference.
All vessels are appropriate for an internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
All pipes, pipe fittings, and valves are made out of SS304 / SS316 (as per customer requirement) seamless quality, internally electro-polished, with tri-clover-ended joints.
The entire plant is furnished with CIP & SIP connections so that customers can use these facilities if they have CIP & SIP equipment.
All values of temperature & time of the plant are shown digitally on the control panel. Ampere indicates Ampere meters.
A microprocessor-based automatic operating plant can be built as per requirement.
All the inlet & outlet influences are provided with tri-clover joints, which are very easy to clean & replace.
Cosmetics cream manufacturing plant, cosmetics making plant, cosmetic blenders and filling line suitable for face creams, hand creams, sunscreen creams and Shampoo, Detergents like Dishwashing / Hand Liquid soap, etc.
Technical Specifications
| Model | PCI FBD-15 Kg | PCI FBD-30 Kg | PCI FBD-60 Kg | PCI FBD-120 Kg | PCI FBD-200 Kg | PCI FBD-250 Kg | PCI FBD-300 Kg | PCI FBD-500 Kg |
|---|---|---|---|---|---|---|---|---|
| Container Volume: Litres | 18 | 100 | 200 | 380 | 650 | 800 | 980 | 1700 |
| Batch Capacity : in Kg | 5-8 | 30-40 | 60-75 | 120-140 | 200-225 | 250-280 | 300-300 | 500-500 |
| Drying Temp C | 50-80 | 50-80 | 50-80 | 50-80 | 50-80 | 50-80 | 50-80 | 50-80 |
| Motor H.P. | 3 | 5 | 10 | 15 | 20 | 25 | 30 | 60 |
| Heating Load: KW for Electrical Heating Approximately Steam | 9 | 18 | 54 | 90 | Electrical Heating is not recommended. | |||
| Consumption Kgs/hr at Steam pressure 3 Kg/cm2 | 50-80 | 50-80 | 50-80 | 50-80 | 50-80 | 50-80 | 50-80 | 50-80 |
| Consumption Kgs/hr at Steam pressure 3 Kg/cm2 | 15 | 25 | 50 | 100 | 160 | 200 | 250 | 430 |
An Ointment Manufacturing Plant is a complete processing system used to manufacture ointments, creams, gels, lotions, and other semi-solid pharmaceutical and cosmetic products with uniform mixing, heating, homogenizing, and storage facilities.
An Ointment Manufacturing Plant can produce pharmaceutical ointments, cosmetic creams, moisturizing lotions, gels, toothpaste, petroleum jelly, herbal creams, antiseptic creams, and medicated formulations.
The plant ensures uniform mixing, precise temperature control, hygienic processing, and consistent product quality while complying with GMP and pharmaceutical industry standards.
The plant generally consists of a manufacturing vessel, water phase vessel, storage vessel, vacuum emulsifier, transfer pump, control panel, and homogenizer for efficient production.
We manufacture Ointment Manufacturing Plants in capacities ranging from 25 liters to 5,000 liters or customized capacities based on customer production requirements.
Our Machine are widely used in pharmaceutical, cosmetic, personal care, herbal, ayurvedic, veterinary, and chemical industries.
Yes, our Plants are designed according to GMP guidelines with hygienic construction, SS316 contact parts, and easy cleaning systems for pharmaceutical manufacturing.
Our plants are manufactured using premium quality SS304 and SS316L stainless steel to provide excellent corrosion resistance, durability, and hygienic processing.
Yes, we offer customized Ointment Manufacturing Plants based on batch size, automation requirements, product formulation, and customer-specific manufacturing processes.
A vacuum system prevents air entrapment, improves product texture, increases shelf life, and produces smooth and homogeneous creams and ointments.
Yes, we export Ointment Manufacturing Plants to various countries and provide installation support, technical guidance, and after-sales services worldwide.
We supply Ointment Manufacturing Plants across India, including Ahmedabad, Mumbai, Hyderabad, Bengaluru, Chennai, Pune, Delhi, Vadodara, Ankleshwar, and other pharmaceutical manufacturing hubs.
The ideal plant depends on production capacity, product type, automation requirements, and future expansion plans. Our experts help customers select the most suitable solution for their manufacturing needs.
PharmaChem Cosmetics Industries is a trusted Ointment Manufacturing Plant manufacturer and exporter in India offering GMP-compliant equipment, customized solutions, high-quality stainless steel construction, competitive pricing, and reliable after-sales support.